Keep your Air Helper Spring Kit performing at its best with proper maintenance. Whether you are installing a new system or troubleshooting a pressure drop, following these professional tips for air lines and fittings will ensure a leak-free ride.
🛠️ Step 1: Professional Air Line Installation
Most leakage problems stem from improper initial installation. Follow these standards for a perfect seal:
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How to Cut the Air Line Tube: The air line tube must be cut 90° square and clean. Avoid burrs at the connections to ensure the push to connect air fittings seal properly.
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Securing the Connection: Insert the end of the tube into the fitting as far as possible. Gently pull back on the tube to ensure the locking mechanism is engaged.
🫧 Step 2: The Soap Water Leak Test
If your air bags are losing air, use this simple method to find the exact source.
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System Pressurization: Place an air chuck on the inflation valve and fill the system to 70 PSI.
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Spray & Observe: Spray all air lines and fittings with a soap and water mixture.
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Find the Leak: Look for growing bubbles—this indicates the exact point of air escape.
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Safe Pressure Adjustment: Before fixing any leak, exhaust the air pressure, but NEVER run or store your air bags at 0 PSI. Always maintain at least 5 PSI to prevent the rubber bellows from pinching or chafing.
🔧 Step 3: Advanced Solutions & Maintenance
Instructions for Wrapping TEFLON TAPE
Correct teflon tape wrapping direction is critical for threaded connections:
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Clean Threads: Ensure the air fitting surface is free of oil or debris before wrapping.
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Wrapping Direction: Start from the bottom, wrapping in a clockwise direction while keeping the tape tensioned.
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Layering: Wrap 1 to 3 layers as needed to ensure the entire threaded area is covered.
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Torque Standard: Tighten the Air Fitting to a maximum of 20 lb.-ft. (27 Nm). Do not overtighten, as this may cause the fitting to break.
Inflation Valve Kit Notes
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Check the Core: Before installation, ensure the valve core is tightened as it may become loose during transportation.
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Maintenance Tool: Use a 4-in-1 tire valve tool to check and maintain the valve core clockwise after long-term use.
